14/02/2025
Bespoke 3D Printed Orthotics
In the past, the traditional process for creating orthotics has fallen into an “if it’s not broken, don’t fix it” category of procedures. Characterized by high labour and time demands these traditional workflows produced orthotics that patients expected, but timelines could be long, and a great deal of waste is generated. The manual process involved the pouring, curing and sanding of plaster casts which resulted in a very limited ability to incorporate intricate design elements. However, technology has evolved and da Vinci Orthotics brings 3D Printed foot orthoses to your footwear. With the ability to accurately scan the feet, paired with industry leading CAD software that allows unlimited degrees of freedom to custom design your orthotics and print them using 3D printing technologies which set a new standard for precision, comfort and customization.
What's the difference between 3D printed insoles and traditional insoles?
- Accurate 3D Scanning - Instead of using analog casting methods (plaster cast or foam fast boxes), the foot is digitally scanned for a perfect anatomical structure, and can be corrected with an extremely high degree of precision.
-Customization – The high degree of customization and personalization of 3D printed orthotics offers enhanced biomechanical correction and patient comfort. These designs are tailored directly to the needs of the patient, allowing for optimal treatment and comfort. Examples of such customization include: support elements, blending regions of varying thicknesses to control support, lattice structures to reduce weight and increase flexibility along with custom relief area precisely applied from the digital cast of the foot.
-3D Prints orthotics are thin, durable and consistent all while reducing human error turnaround time and waste.
- The result? a clinically accurate device – offering a more comfortable and durable, orthotic. With our technology and professional input, every step you take is supported by some of the most innovative and advanced technologies.
Are you ready to step into the future of orthotics? If so call us today! 519.541.9494