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 # # # **Unlocking Pharmaceutical Performance: A Deep Dive into Polacrilin Potassium**As pharmaceutical formulators, we'...
12/07/2025

# # # **Unlocking Pharmaceutical Performance: A Deep Dive into Polacrilin Potassium**

As pharmaceutical formulators, we're constantly seeking excipients that can enhance drug performance and patient experience. Today, let's shine a spotlight on a fascinating material: **Polacrilin Potassium**, a widely recognized and utilized excipient in drug development.

1. Overview

Polacrilin Potassium, also known by its USP generic name, is a synthetic ion-exchange resin. It's often encountered as a white to off-white, free-flowing powder with a faint or no odor[cite: 9, 51]. Its unique polymeric structure makes it an invaluable tool in various pharmaceutical applications.

2. Properties

Polacrilin Potassium exhibits several key properties that make it highly effective in formulations:

Insolubility: A defining characteristic of Polacrilin Potassium is its insolubility in water and most common liquids. This property is crucial for its function as a disintegrant and in drug binding applications.
Particle Fineness: It typically has a controlled particle size distribution, with NMT 1.0% retained on a No. 100 sieve and NMT 30.0% retained on a No. 200 sieve. This fineness is important for uniform dispersion and consistent performance in solid dosage forms.
Ion Exchange Capacity: Being a potassium salt of a cross-linked carboxylic acid polymer, Polacrilin Potassium possesses ion-exchange capabilities. This allows it to bind with cationic compounds, a property leveraged in certain formulations.

3. Applications

Polacrilin Potassium is a versatile excipient primarily used for two principal applications in pharmaceutical formulations:

Tablet Disintegration and Dissolution Enhancer: Its primary role is as a superdisintegrant in solid dosage forms like tablets and capsules. When it comes into contact with water, it swells rapidly, creating internal pressure within the tablet matrix, which leads to quick disintegration and faster drug release. This rapid disintegration can significantly enhance the dissolution rate of poorly soluble drugs.
Uptake of Cationic Pharmaceutical Compounds: Due to its ion-exchange properties, Polacrilin Potassium can be used to bind with certain cationic drugs. This binding can be exploited for taste masking of bitter drugs or to control drug release in sustained-release formulations.

4. Advantages & Limitations

Advantages:

Excellent Disintegration: Its ability to rapidly swell makes it highly effective in promoting fast and efficient tablet disintegration.
Versatile: Applicable across various solid dosage forms, enhancing both immediate-release and modified-release formulations.
Taste Masking: Useful for masking the bitter taste of certain cationic APIs by forming insoluble complexes.
Good Flowability: As a free-flowing powder, it handles well during manufacturing processes.
Regulatory Compliance: It is USP NF compliant, ensuring it meets recognized quality standards for pharmaceutical use[cite: 46].

Limitations:

Insolubility: While an advantage for some applications, its insolubility limits its use in liquid formulations where a dissolved excipient is required.
Interaction with Cationic Drugs: While beneficial for taste masking or controlled release, its binding affinity with cationic drugs needs careful consideration during formulation development to avoid unintended reductions in bioavailability if not designed for that purpose.
Moisture Sensitivity: Like many powders, it requires storage in well-closed containers to prevent moisture absorption, which could impact its performance.

5. Reference Formulation

1. Sieving: All excipients, including Polacrilin Potassium, and the API are individually sieved through an appropriate mesh (e.g., 20 or 30 mesh) to break up any agglomerates and ensure uniform particle size for blending.
2. Blending (Initial): The API, filler, binder, and Polacrilin Potassium are weighed accurately and loaded into a suitable blender (e.g., V-blender, drum blender). These ingredients are blended for a specified time (e.g., 10-15 minutes) to achieve a homogenous mixture. The key here is to ensure the disintegrant is uniformly dispersed throughout the powder blend.
3. Lubrication: Magnesium Stearate and Colloidal Silicon Dioxide are then added to the blend. These are typically sieved through a finer mesh (e.g., 60 or 80 mesh) before addition.
4. Final Blending: The mixture is blended for a shorter duration (e.g., 3-5 minutes). Over-blending with lubricants should be avoided as it can lead to reduced tablet hardness and increased disintegration time.
5. Compression: The lubricated powder blend is transferred to a tablet press and compressed into tablets using appropriate tooling and compression force to achieve desired hardness and friability.

Technical Notes:

* **Disintegrant Level**: The optimal concentration of Polacrilin Potassium will depend on the API properties, other excipients used, and desired disintegration time. Generally, higher concentrations lead to faster disintegration.
* **Blending Homogeneity**: Proper blending is critical to ensure the disintegrant is evenly distributed, which directly impacts the tablet's disintegration performance.
* **Moisture Control**: Maintain a controlled environment during processing, especially for moisture-sensitive APIs or if the blend is susceptible to moisture uptake.

6. Conclusion

Polacrilin Potassium stands as a reliable and effective excipient, primarily celebrated for its prowess as a superdisintegrant and its unique ion-exchange capabilities. When selecting this excipient, remember its insolubility, particle fineness, and binding capacity for cationic compounds. These properties, when understood and optimized, can significantly contribute to developing robust and patient-friendly pharmaceutical formulations. Its compliance with USP NF standards further assures its quality and suitability for pharmaceutical applications.

**Unlocking Formulation Excellence: A Deep Dive into Amino Methacrylate Copolymers**Greetings, fellow formulators and ph...
27/06/2025

**Unlocking Formulation Excellence: A Deep Dive into Amino Methacrylate Copolymers**

Greetings, fellow formulators and pharmaceutical enthusiasts! With over two decades in the trenches of pharmaceutical R&D, I've seen countless excipients come and go, but some truly stand the test of time and innovation. Today, let's shine a spotlight on a workhorse in our toolkit: Amino Methacrylate Copolymers.

1. Overview

Amino Methacrylate Copolymers, often recognized by their generic name, are synthetic polymers widely used in the pharmaceutical industry. Chemically, they are copolymers of dimethylaminoethyl methacrylate, methyl methacrylate, and butyl methacrylate. These fascinating polymers are primarily employed as film-forming agents, offering unique functionalities, especially in controlled-release applications and taste masking. Their versatility stems from their pH-dependent solubility, a property we'll explore in detail.

2. Properties

Understanding the core properties of these copolymers is key to harnessing their potential:

🔎Appearance: Typically, you'll encounter them as colorless to yellowish granules. This granular form makes them easy to handle and incorporate into various processes. They can also be available as organic solutions.

🔎Solubility: A crucial characteristic is their solubility. They are readily soluble in common organic solvents like acetone and isopropyl alcohol. This solubility is vital for solution-based coating processes.

🔎Identification: For quality control, these copolymers are identified through methods like Infrared (IR) spectroscopy, where their spectrum should match a reference standard. Another simple identification involves film formation: when dissolved and dried, they should produce a clear, colorless film.

🔎Purity & Impurities: Quality specifications often include limits for residual monomers like butyl methacrylate, methyl methacrylate, and 2-dimethylaminoethyl methacrylate, typically not more than 0.1% w/w of each, ensuring product purity and safety. Residue on ignition is also tightly controlled, usually not exceeding 0.1% w/w, indicating a clean excipient.

🔎Viscosity: Solutions of these copolymers exhibit specific viscosity ranges, for instance, 3.0 to 6.0 mPa.s. This is critical for coating applications, influencing sprayability and film uniformity.

🔎Assay: The assay typically quantifies the methacrylic acid units, often specified as 20.8% to 25.5% w/w on a dried basis. This helps confirm the polymer's composition and functional groups.

🔎Loss on Drying: A low loss on drying, typically not more than 2.0% w/w, indicates minimal moisture content, which is important for stability and processing.

🔎Color of Solution: The color of their solution, measured by UV, should be minimal, usually not exceeding 0.300, ensuring a clear and aesthetically pleasing final product.

🔎pH-Dependent Solubility: This is arguably their most important property. These copolymers are designed to swell and dissolve in acidic environments, typically below pH 5. This makes them ideal for gastric-soluble coatings, allowing for rapid drug release in the stomach.

3. Applications

The unique properties of Amino Methacrylate Copolymers make them indispensable in several pharmaceutical applications:

🔎Immediate-Release Coatings: Their rapid solubility in acidic conditions makes them perfect for creating immediate-release coatings for tablets and pellets, ensuring quick drug liberation in the stomach. This can be crucial for drugs requiring a fast onset of action.

🔎Taste Masking: For bitter or unpleasant-tasting active pharmaceutical ingredients (APIs), these copolymers can effectively mask the taste by forming a protective barrier that dissolves only in the acidic stomach environment, bypassing taste buds in the mouth. A notable example is their use in taste masking for Azithromycin.

🔎Binder in Tablet Formulations: In some cases, they can act as a binder, contributing to the mechanical strength of tablets.

🔎Sub-Coatings: They are sometimes used as a sub-coating layer, improving adhesion between the core and the outer functional coating.

4. Advantages & Limitations

Like any excipient, Amino Methacrylate Copolymers come with their own set of pros and cons:

Advantages:

🔎Excellent Film-Forming Properties: They form strong, flexible, and clear films, essential for robust coatings.

🔎Effective Taste Masking: Their pH-dependent solubility makes them highly effective in masking unpleasant tastes.

🔎Good Adhesion: Films generally exhibit good adhesion to various substrate surfaces.

🔎Versatility: Applicable across various dosage forms, particularly for oral solids.

Limitations:

🔎pH Dependence: Their solubility is highly dependent on pH, limiting their use in applications requiring dissolution at higher pH (e.g., enteric release). Other types of methacrylate copolymers are available for those specific needs.

🔎Organic Solvent Use: Their solubility primarily in organic solvents necessitates handling and safety considerations associated with solvent evaporation, although aqueous dispersions are also available for some types.

🔎Plasticizer Requirement: Often, a plasticizer is required to achieve optimal film flexibility and prevent cracking during coating.

5. Reference Formulation & Manufacturing Process

Let's consider a basic example of using Amino Methacrylate Copolymer for taste masking a bitter API in a tablet formulation via film coating.

Formula (for a 100g coating solution):

- Amino Methacrylate Copolymer (powder form): 10.0 g

- Triethyl Citrate (Plasticizer): 1.0 g

- Talc (Anti-tacking agent): 2.0 g

- Isopropanol (Solvent): 87.0 g

Tablets (Core): As needed

Basic Manufacturing Process (Film Coating):

Preparation of Coating Solution:

- Dispense the Amino Methacrylate Copolymer and slowly add it to the Isopropanol under continuous stirring until fully dissolved. This may take some time and gentle warming can accelerate dissolution.

- Add Triethyl Citrate (plasticizer) to the solution and mix well until homogenous. Plasticizers are crucial to ensure the film is flexible and does not crack.

- In a separate container, disperse Talc in a small amount of Isopropanol to form a slurry.

- Slowly add the Talc slurry to the polymer solution while stirring to ensure uniform dispersion.

- Filter the final coating solution to remove any undissolved particles.

Coating:

- Load the tablet cores into a suitable coating pan or fluid bed coater.

- Heat the tablet bed to the desired temperature (e.g., 40-50°C) to facilitate solvent evaporation.

- Spray the coating solution onto the rotating tablet bed. Maintain a steady spray rate, atomizing air pressure, and pan speed to achieve uniform coating and prevent sticking.

- Continuously monitor the tablet bed temperature and exhaust air temperature.

Drying:

Continue drying the coated tablets in the coater until the residual solvent content is within specifications (e.g., checked by loss on drying). This is critical for stability and safety.

Curing (Optional but Recommended):

Some formulations benefit from a curing step, where coated tablets are held at an elevated temperature (e.g., 40°C) for a period (e.g., 24 hours). This helps in the final film formation and ensures optimal functional properties.

Technical Notes:

Always ensure proper ventilation when working with organic solvents.

The amount of plasticizer is critical; too little leads to brittle films, too much can cause tackiness.

Talc acts as an anti-tacking agent, preventing tablets from sticking together during coating.

6. Conclusion

Amino Methacrylate Copolymers are incredibly valuable excipients, particularly for achieving immediate release of tablets and pellets and effective taste masking in oral solid dosage forms. Their pH-dependent solubility and excellent film-forming capabilities make them a go-to choice for formulators. When selecting this excipient, pay close attention to the specific grade, its intended application, and the crucial balance with plasticizers. Proper storage in a tight container and at temperatures below 30°C is also essential to maintain their integrity and performance.

**Unlock the Power of MCTs: A Game-Changer in Pharmaceuticals! 💊✨**Have you ever wondered what makes some medications or...
04/06/2025

**Unlock the Power of MCTs: A Game-Changer in Pharmaceuticals! 💊✨**

Have you ever wondered what makes some medications or nutritional supplements so effective? Often, the unsung hero is Medium Chain Triglycerides (MCTs)!

These unique fats, commonly found in coconut and palm oil, are revolutionizing how we formulate drugs and deliver vital nutrients. Unlike regular fats, MCTs are quickly absorbed and converted into energy, making them incredibly valuable in healthcare.

Why are MCTs so special in pharma?

🥥 Rapid Energy Source: They provide quick, easily digestible energy, perfect for those with absorption issues or high energy demands.

🥥 Enhanced Drug Delivery: Their excellent solubility helps dissolve poorly water-soluble drugs, boosting their absorption and effectiveness.

🥥 High Stability: MCTs are super stable, giving pharmaceutical products a longer shelf life and maintaining quality.
Where do we see MCTs in action?

From clinical nutrition formulas that support recovery in patients, to innovative drug delivery systems that make medications work better, and even in specialized medical foods for conditions like epilepsy or Alzheimer's – MCTs are truly versatile! You'll often find them as a key ingredient or an important excipient in softgels for vitamins (like D3, E, K2), Omega-3s, and CoQ10, helping your body absorb these crucial compounds more efficiently.

MCTs are more than just fats; they're a smart solution for better health outcomes!

ISOPROPYL ALCOHOL (IPA) - The indispensable "Companion" in modern pharmaceutical formulation! ✨🔬 Key Features of IPA:👉Ex...
29/04/2025

ISOPROPYL ALCOHOL (IPA) - The indispensable "Companion" in modern pharmaceutical formulation! ✨

🔬 Key Features of IPA:

👉Excellent Solvent: Ability to dissolve various active pharmaceutical ingredients (APIs) and other excipients, especially those poorly soluble in water.

👉Fast Evaporation: Helps the drying process proceed efficiently, reducing production time.

👉High Purity: Meets strict Pharmacopoeia standards (USP, EP, JP...), ensuring safety for users.

👉Cost-Effective: An economical solution for many production processes.

👉Antiseptic Properties: Supports the cleaning and sanitization of equipment and production areas.

💡 Benefits of Using IPA in Pharmaceutical Manufacturing:
👉Optimizes Formulation Processes: Helps create uniform, stable, and easily absorbed dosage forms.

👉Enhances Production Efficiency: Shortens drying time, reduces energy costs.

👉Ensures Product Quality: Contributes to producing tablets, capsules, solutions... that meet the highest quality standards.

👉Flexible Application: Suitable for various formulation technologies.

💊 Effective Use of IPA in Formulation:
IPA is widely used in many stages of production, including:

👉As a solvent for wet granulation: Helps create granules with good binding properties, improving flowability and content uniformity of tablets.

👉As a solvent for film coating: Dissolves polymers and other components of the coating system, creating a smooth, even coating layer.

👉Extraction of medicinal materials: Assists in dissolving active compounds from plant or animal sources.

👉Cleaning and Disinfection: Used for cleaning surfaces of equipment and tools in cleanrooms.

Note: Always adhere to the correct concentration, procedures, and safety standards when using IPA in pharmaceutical production.

🌍 Application Examples of IPA:
IPA is a common excipient in the production of various medications such as:

👉Tablets: The main solvent in the wet granulation process for many types of tablets (e.g., tablets containing paracetamol, ibuprofen...).

👉Capsules: Used in the granulation process or as a solvent for excipient components.

👉Solutions/Suspensions: Assists in dissolving certain APIs.

👉Topical Medications: A solvent in formulations like gels, creams, and spray solutions.

Conclusion:
Isopropyl Alcohol is not just an excipient, but a solution that helps pharmaceutical manufacturers enhance quality, efficiency, and optimize costs. Understanding and correctly applying IPA will provide a significant competitive advantage in the market.

Are you looking for a high-quality source of IPA, meeting Pharmacopoeia standards and with complete legal documentation? Contact us now for detailed consultation and sample requests!

13/04/2025

🎯 INTRODUCTION TO ENTERIC FILM-COATING EXCIPIENT

1. Overview of Film-Coating Excipients and Enteric Coatings

In pharmaceutical formulation, **film-coating excipients** are polymers or polymer mixtures used to apply a thin layer over tablets or capsules. These coatings serve various purposes such as moisture protection, light shielding, taste/odor masking, and controlling drug release characteristics.

Among these, **enteric film-coating excipients** are a specialized category designed to **resist dissolution in the acidic environment of the stomach (low pH) and only dissolve in the mildly alkaline environment of the small intestine (pH > 5.5)**. This targeted solubility is particularly useful for:

- Protecting acid-labile active ingredients
- Reducing gastric irritation
- Enhancing site-specific delivery in the gastrointestinal tract

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2. Chemical Composition and Properties

Enteric film-coating polymers are commonly **copolymers of methacrylic acid with alkyl esters**, typically **methacrylic acid–ethyl acrylate copolymers**. These are often supplied as **30% aqueous dispersions**, offering several advantageous characteristics:

- Dispersion pH: approximately 2.0–3.0
- Viscosity: 2–15 mPa·s (low) → ideal for spray coating
- Solubility threshold: dissolves at pH > 5.5, targeting the duodenum and upper small intestine

The aqueous dispersion format allows manufacturers to avoid organic solvents, reducing toxic residuals and explosion hazards, while simplifying the production process.

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3. Roles and Applications

Enteric film-coating excipients are widely used in solid oral dosage forms to:

- Protect acid-sensitive active pharmaceutical ingredients (APIs) (e.g., erythromycin, esomeprazole)
- Prevent gastric irritation caused by certain drugs (e.g., aspirin)
- Enhance bioavailability by controlling site and timing of release
- Enable targeted drug delivery for intestinal disorders (e.g., colitis, irritable bowel syndrome)

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4. Advantages of Aqueous Methacrylic Acid Copolymer Dispersions

- Effective enteric performance: dissolves at pH > 5.5, ensuring targeted release in the intestine
- Ready-to-use aqueous dispersion: eliminates need for solvent preparation
- No organic solvents required: safer and more environmentally friendly
- Low viscosity: facilitates smooth spray coating, reduces nozzle clogging
- Versatile: compatible with various APIs, including acid-labile compounds
- Regulatory support: available documentation includes COA, MOA, MSDS, specifications, and stability data

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5. Storage and Stability

These excipients should be stored in sealed containers, in cool, dry conditions. Shelf life is typically up to 24 months from the manufacturing date. Stability data and compliance with pharmacopoeial standards are usually provided by the manufacturer.

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✍️ TECHNICAL PERSPECTIVE & FINAL THOUGHTS

Enteric coating excipients play a critical role in modern pharmaceutical formulations, especially where controlled release, site-specific delivery, or API protection is required. Transitioning from organic solvent-based coatings to ready-to-use aqueous dispersions reflects an important trend toward safer, more sustainable manufacturing.

From a formulation development standpoint, methacrylic acid–ethyl acrylate copolymers can be combined with plasticizers, anti-foaming agents, and glidants to optimize the film layer’s functionality.

In terms of business opportunities, the demand for enteric film-coating excipients is rising across a broad spectrum of therapeutic areas—particularly for NSAIDs, acid-sensitive APIs, and enzyme-based therapies.

15/03/2025

# # # 🌟 **CHLOROBUTANOL HEMIHYDRATE – AN EFFECTIVE PRESERVATIVE IN PHARMACEUTICAL FORMULATIONS** 🔬💊

👉 In the pharmaceutical industry, **Chlorobutanol Hemihydrate** is an essential ingredient widely used for its **antimicrobial, preservative, and mild anesthetic properties**. This high-purity compound meets international pharmacopeia standards such as **EP, USP, BP, JP, CP**, making it suitable for various applications.

💡 **Key Characteristics:**
✅ **White crystalline powder**, camphor-like odor, easily sublimable
✅ **Highly soluble** in ethanol, glycerol, chloroform, and ether; slightly soluble in water
✅ **Effective preservative properties**, especially at **pH < 5.5**
✅ **Stable in multiple pharmaceutical formulations**, extending product shelf life

💊 **Pharmaceutical Applications:**
🔹 **Ophthalmic solutions**: Prevents microbial contamination, ensuring stability
🔹 **Aerosol medications**: Used in interferon-based nasal sprays
🔹 **Injectable and liquid medications**: Found in Dyclonine Hydrochloride, Oxytocin, Colistin sulfate, Cephalexin, etc.
🔹 **Topical gels**: Used in formulations like Calcitriol Gel

📦 **Packaging Details:**
🔹 **Available in 1kg, 5kg, and 20kg drums** – suitable for various production needs
🔹 **Shelf life of 2 years** – store in a cool, dry place

🔍 **Why Choose Chlorobutanol Hemihydrate?**
✅ **Highly effective against bacteria & fungi**, including both Gram (+) & Gram (-) bacteria
✅ **Low impurity levels**, meeting strict quality standards
✅ Free from residual solvents, ensuring pharmaceutical safety

📩 **Contact us today for sample requests and detailed consultation!**
📌 **SUMM VIETNAM Co., Ltd.**
📧 Email: bm@summ.vn
🌐 Website: summ.vn

08/03/2025

**🌟 The Application of Ion Exchange Resin in Masking the Bitterness of Azithromycin 🌟**

Azithromycin is a broad-spectrum macrolide antibiotic widely used to treat respiratory infections, skin infections, and soft tissue infections. However, one major challenge in formulating oral Azithromycin is its **strong bitterness**, which affects patient compliance—especially in children.

One highly effective solution to this problem is the use of **ion exchange resins**. These are special polymers that **form complexes with active ingredients through ion exchange mechanisms**, reducing the perception of bitterness without affecting the drug’s bioavailability. Ion exchange resins, such as **Methacrylic Acid Polymer derivatives**, can bind with Azithromycin at an appropriate pH to create a **non-bitter complex**. Once ingested, the complex dissociates in the acidic environment of the digestive system, releasing Azithromycin in its active form without altering its absorption.

# # # ✅ **Why Use Ion Exchange Resin for Bitterness Masking?**
✔ **Highly effective in masking bitterness**, particularly for Azithromycin
✔ **Maintains drug release and absorption**, ensuring therapeutic efficacy
✔ **Safe and non-toxic**, as the resin is completely excreted after releasing the drug
✔ **Simple production process**, requiring no complex equipment
✔ **Meets USP and Vietnamese Pharmacopeia standards**, ensuring quality and compliance

Thanks to these advantages, **ion exchange resins have become an optimal solution** for formulating **oral suspensions and dry powder suspensions** containing Azithromycin. This technology significantly enhances patient experience and improves medication adherence—especially among children! 👶💊

💬 **Have you ever experienced the bitterness of Azithromycin? What do you think about this technology? Let’s discuss in the comments!** 👇

[Introduction to Povidone]1. OverviewPovidone, also known as polyvinylpyrrolidone (PVP), is a non-ionic polymer that is ...
10/02/2025

[Introduction to Povidone]

1. Overview
Povidone, also known as polyvinylpyrrolidone (PVP), is a non-ionic polymer that is highly soluble in water and various organic solvents. Due to its versatility and safety, Povidone is widely used in the pharmaceutical industry as an essential excipient in multiple dosage forms.

2. Pharmaceutical Applications
Povidone plays a crucial role in pharmaceutical formulations with various functions, including:

a. Tablets & Capsules
Acts as an effective binder, helping to bind powder particles into solid tablets.
Used in various manufacturing processes such as wet granulation, direct compression, and dry granulation.
Balances hardness, friability, and disintegration time to ensure product quality.
b. Film Coating
Added to film coating solutions to reduce the viscosity of film-forming polymers such as HPMC, improving film formation without affecting film permeability.
c. Solid Dispersions
Enhances the solubility of poorly water-soluble drugs, improving their bioavailability.
Prevents drug recrystallization, maintaining stability throughout storage.
d. Sustained-Release Tablets
Functions as a matrix-forming agent to control drug release rates, prolonging therapeutic effects.
e. Topical and Liquid Dosage Forms (suspensions, syrups, eye drops, injections, etc.)
Improves the solubility of poorly soluble active ingredients.
Provides appropriate viscosity to stabilize suspensions and liquid formulations.
Used to mask the bitterness of certain drugs, enhancing palatability in oral liquid medications.

3. Common Povidone Grades
Povidone is classified based on its molecular weight, with different grades tailored for specific pharmaceutical applications:

Low-molecular-weight Povidone: Primarily used in injectable and ophthalmic/nasal preparations due to its low viscosity and rapid clearance.
Medium-molecular-weight Povidone (K25, K30): Commonly used in tablets, capsules, and film coatings.
High-molecular-weight Povidone (K90): Used in sustained-release formulations or as a viscosity enhancer in liquid medications.

03/01/2025

Polyoxyl 40 Hydrogenated Castor Oil, also known as PEG-40 Hydrogenated Castor Oil, is a widely used non-ionic surfactant and solubilizing agent in the pharmaceutical industry. It is a polyethylene glycol derivative of hydrogenated castor oil, obtained by the ethoxylation of hydrogenated castor oil with approximately 40 units of ethylene oxide. This process results in a water-soluble compound with excellent emulsifying, solubilizing, and dispersing properties, making it an essential excipient in modern drug formulation.

📗Chemical and Physical Properties
Polyoxyl 40 Hydrogenated Castor Oil is a complex mixture of hydrophilic (polyethylene glycol) and lipophilic (hydrogenated castor oil) components, which gives it amphiphilic characteristics. These properties allow it to act as a surfactant, stabilizer, and solubilizer in various pharmaceutical formulations. It is a yellowish, viscous liquid or soft solid at room temperature, and it is soluble in water, alcohol, and other polar solvents.

The hydrophilic-lipophilic balance (HLB) value of Polyoxyl 40 Hydrogenated Castor Oil ranges between 14 and 16, making it highly suitable for creating oil-in-water (O/W) emulsions and solubilizing hydrophobic drugs.

📗Pharmaceutical Applications
Polyoxyl 40 Hydrogenated Castor Oil is utilized across a wide range of pharmaceutical formulations due to its versatility and ability to address formulation challenges. Its primary applications include:

🍏Solubilizing Agent:
It is used to improve the solubility of poorly water-soluble active pharmaceutical ingredients (APIs) by forming micelles in aqueous environments. This is particularly beneficial for lipophilic drugs that require enhanced bioavailability.
Commonly employed in injectable solutions, oral liquids, and ophthalmic formulations to ensure the drug remains in solution during storage and administration.

🍏Emulsifier:
It is widely used in the preparation of emulsions, particularly oil-in-water (O/W) emulsions, where it stabilizes the interface between the oil and water phases.
This property is essential in creams, lotions, and parenteral emulsions where stability and homogeneity are critical.

🍏Stabilizing Agent:
Polyoxyl 40 Hydrogenated Castor Oil stabilizes pharmaceutical formulations by preventing phase separation and degradation of APIs.
It is also used to inhibit crystallization in formulations containing lipophilic or poorly soluble drugs.

🍏Parenteral Formulations:
In injectable formulations, it serves as a solubilizing and emulsifying agent for lipophilic drugs, ensuring compatibility with the aqueous phase and enhancing the drug’s stability and performance.

🍏Oral and Topical Formulations:
In oral solutions, it improves the palatability and absorption of APIs by solubilizing and dispersing hydrophobic drugs.
In topical preparations, it enhances the spreadability and stability of creams, ointments, and gels, ensuring consistent drug delivery to the target site.

🍏Micelle Formation for Drug Delivery:
Its amphiphilic nature allows it to form micelles, which encapsulate hydrophobic molecules, enhancing their solubility and enabling controlled drug release.
This property is particularly important for modern drug delivery systems, such as nanoemulsions and self-emulsifying drug delivery systems (SEDDS).

📗Advantages in Pharmaceutical Formulations
Polyoxyl 40 Hydrogenated Castor Oil offers several advantages in pharmaceutical applications, including:

- Enhanced Solubility and Bioavailability: Improves the solubility of poorly water-soluble drugs, leading to better absorption and therapeutic efficacy.
- Safety and Biocompatibility: It has a well-established safety profile and low toxicity, making it suitable for use in various routes of administration, including oral, topical, and injectable formulations.
- Stability: Protects APIs from degradation and ensures the physical and chemical stability of the formulation.
- Versatility: Compatible with a wide range of APIs and excipients, enabling its use in diverse formulations.
- Regulatory Acceptance: Approved for pharmaceutical use in many regions, including the United States, European Union, and Japan, under strict regulatory guidelines.

📗Regulatory Status
Polyoxyl 40 Hydrogenated Castor Oil is listed in pharmacopoeias such as the United States Pharmacopeia (USP) and the European Pharmacopoeia (Ph. Eur.), ensuring its compliance with quality and safety standards. Its use is approved in various pharmaceutical formulations due to its non-toxic and non-irritating nature.

📗Challenges and Considerations
While Polyoxyl 40 Hydrogenated Castor Oil is a valuable excipient, certain considerations must be addressed during formulation:

- Potential for Hypersensitivity: Rare cases of hypersensitivity reactions have been reported, particularly in parenteral applications. Therefore, patient-specific factors should be considered.
- Storage Conditions: It should be stored in a cool, dry place to prevent degradation or changes in physical properties.

📗Conclusion
Polyoxyl 40 Hydrogenated Castor Oil is a critical excipient in pharmaceutical formulations due to its unique ability to solubilize, emulsify, and stabilize hydrophobic drugs. Its role in enhancing the bioavailability of poorly water-soluble drugs and ensuring the stability of complex formulations makes it indispensable in modern drug delivery systems. With its excellent safety profile and regulatory acceptance, it continues to be a preferred choice for addressing the challenges of drug formulation and delivery.

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