B&C Plastics, Rogers industries and Global Tanks have a fantastic track record of taking customer concepts and product ideas and turning them into a reality. Whether you need us to create an initial concept design or refine existing ideas, we understand the importance of the concept phase which is why we make sure we are with you every step of the way. Our team can assist with concept development, Brainstorming, project planning and risk analysis to ensure that all factors are considered for a successful end result. We will also draft both 2D and 3D sketches to provide you with a complete understanding of the look and feel of your concept using the latest modelling software to provide you with a completely rendered image to aid in the all-important design process. Once the computer generated 3d model has been finalised and approved, our experienced manufacturers will advise on the correct prototyping method for your intended application. Using 3D modelling software, we implement a range of techniques to ‘build’ a prototype. Then through the creation of successive horizontal cross sections that are layered until the prototype is complete. Using the latest CNC machining centres, EDM machines and a range of Manual machine, we manufacture your precision injection mould tool, exactly to the 3D design. The moulds are assembled and finished by hand by our expert toolmakers. Continual maintenance is performed to ensure that your plastic products are perfect every time, whether it is the first manufacturing run or your thousandth. Xfactor Ideas have industry leading knowledge of injection plastic moulding, process control and polymer selection. Our range of leading injection moulding machines with clamp force tonnage ranging from 25 to 1000 tonnes, this means we can handle the production of plastic components from 1 gram right up to 5kg in weight…. The final stage of the Xfactor Ideas process where your product is mass produced, the finished injection mould tools are tested and samples are produced. Once these parts have been tested and approved, they will go into production. At Xfactor Ideas we have industry leading knowledge of plastic injection moulding, process control and polymer selection for our testing and production. Our range of leading injection moulding machines, with clamp force tonnage ranging from 25 to 370 tonnes means that we can mould components from 1 gram up to 1.2 kg in weight. Once the injection mould tool is manufactured, the product is trialled and tested to ensure the product is functioning correctly before rigorous strength and durability tests. Once the product has passed all necessary testing and is client approved, it will be ready for full injection plastic moulding production.