19/09/2022
Cooking, pressing, drying and grinding the fish make fishmeal. There are several processing methods to produce good quality fishmeal, but the basic principle involves separation of the solids from the oil and water. When no oil needs to be removed, such as with lean fish, the pressing stage is often omitted. During cooking, the fish move through a long, steam-jacketed, screw conveyor cylinder, that coagulates the tissue proteins.
This is a critical process, also responsible for sterilising the product and preparing it for removal of the "liquor", which is a mixture of oil, water, and soluble protein. Once cooked, the liquor is removed by pressing, and the solid residue that remains is called "presscake". The liquor is centrifuged to remove the oil, which is often further refined before being transported to storage tanks. Prior to storage, it is essential to add an antioxidant to stabilize the oil, and the stored oil should not come into contact with air, heat or light to maintain its quality.
Table 2. Principal fish species in fishmeal. Most of these fishes are small, bony, with high content of oil, and considered of little edible use (eg, anchovies, herrings, capelin, menhaden). A small percentage of fishmeal is rendered from fish offal, trimmings or cuttings, and other wastes principally from filleting and canning operations from the edible fisheries (eg, tuna, cod, haddock, hake, po***ck).
Anchovies (Engraulidae):
eg, Peruvian anchoveta (Engraulis ringens);
Japanese anchovy (Engraulis japonicus).
Herrings, Menhaden, Sardines and Shads (Clupeidae):
eg, Atlantic herring (Clupea harengus);
Menhaden (Brevoortia tyrannus and B patronus);
South American and Japanese pilchards (Sardinops sagax) and other species; European pilchard (Sardina pilchardus); European sprat (Sprattus sprattus).
Smelts (Osmeridae):
eg, Capelin (Mallotus villosus).
Jacks (Carangidae):
eg, Chilean horse mackerel (Trachurus murphyi), Atlantic horse mackerel (Trachurus trachurus). Po***ck, Cod, and Haddock (Gadidae) eg, Walleye or Alaska Po***ck (Theragra chalcogramma);
Atlantic and Pacific cods (Gadus morhua and G cephalus);
Georges Bank haddock (Melanogramus aeglefinus); Norway pout (Trisopterus esmarkii);
Blue whiting (Micromesistius poutassou).
Hakes (Merlucciidae) and Sand lances (Ammodytidae):
eg, Hake (Merluccius sp.);
Hoki (Macruronus novaezelandie).
Small and lesser sandeels (Ammodytes marinus and Ammodytes tobianus).
Tunas and Mackerels (Scombridae):
eg, Skipjack tuna (Katsuwonos pelamis), Yellowfin tuna (Thunnus albacares);
Chub mackerel (Scomber japonicus), Atlantic mackerel (S scombrus).
Cutlassfishes (Trichiuridae):
eg, Largehead hairtail or Atlantic cutlassfish (Trichiurus lepturus).
After the oil and suspended solids are removed from the liquor, the remaining liquid is referred to as "stickwater" (about 65 percent of the raw material). Stickwater is a valuable product containing minerals, vitamins, some residual oil, and as much as 20 percent soluble and undissolved (suspended) proteins. The stickwater is evaporated to a consistency of thick syrup containing from 30 percent to 50 percent solids. This material can be sold as "condensed fish solubles", or it can be added back to the presscake and dried with it. Therefore, one can purchase "presscake" meal or a "whole" meal (where all of the solubles have been added back).
The meals are then dried so that the moisture content is low enough to allow the meal to be stored and transported without any substantial mold or bacterial growth. Drying can be either direct or indirect; direct drying is the most rapid and requires very hot air to be passed over the meal as it is rapidly tumbled in a cylindrical drum. If the drying process is not carefully controlled or over-drying occurs, the fishmeal may be scorched and the nutritional value of the meal will be adversely affected. Indirect drying requires a steam-jacketed cylinder or a cylinder containing steam-heated discs that tumble the meal. Once the fishmeal is dried it is ground, screened to the correct particle size, and packed in bags or stored in silos for bulk delivery to companies throughout the world.