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HSE training classes, Chandigarh (2025)

22/09/2025

Safety Check Points During Inspection of Bar Bending Machine

1. Machine Condition

Machine body should be free from cracks, damage, and rust.

All covers, guards, and protective shields must be properly fixed.

Ensure machine is stable, level, and placed on a firm foundation.

2. Electrical Safety

Power cable should be in good condition without cuts or joints.

Proper earthing/grounding must be provided.

Plug, socket, and MCB (circuit breaker) should be intact and of correct rating.

No loose or exposed live wires should be present.

3. Emergency Controls

Emergency stop button must be functional, easily accessible, and tested.

Foot pedal/operating switch should be working properly and without damage.

4. Machine Guards & Moving Parts

Rotating parts (gear, pulley, bending plate) must have guards in place.

No loose objects should be kept on the machine table.

Ensure no leakage of oil/grease near moving parts.

5. Operational Safety

Machine should only be operated by a trained and authorized operator.

Operator must follow the load capacity – do not bend bars beyond machine capacity.

Bar must be properly clamped before bending.

Hands and body parts should be kept away from the bending area during operation.

6. Work Area Safety

Work area should be clean, dry, and free from scrap materials.

Adequate lighting and ventilation should be available.

No obstruction in operator’s movement path.

7. PPE (Personal Protective Equipment)

Operator and helper must wear:

Safety helmet

Safety shoes

Safety gloves (cut-resistant)

Safety goggles

Reflective vest

8. Maintenance & Housekeeping

Daily pre-use inspection checklist should be filled by the operator.

Lubrication and servicing must be done as per manufacturer’s guidelines.

Machine should be switched off and isolated during maintenance.

9. Training & Documentation

Machine operator must be trained and competent.

SOP (Standard Operating Procedure) and safety instructions must be displayed near the machine.

Records of inspection and maintenance must be available.

10. Fire & First Aid Preparedness

Fire extinguisher should be nearby and accessible.

First aid box should be available at site.
HSE training classes

06/09/2025

Excavator / Poclain Safety Inspection Checklist/ Checkpoints

1. Documentation & Operator Requirements

✅ Valid license/permit of operator.

✅ Operator medically fit and trained

✅ Daily logbook/checklist available and updated.

✅ Equipment registration, insurance, and inspection certificates up to date.

2. Pre-Start Inspection (Visual & Physical)

✅ Walk-around inspection for leaks (hydraulic oil, fuel, coolant).

✅ Check undercarriage, tracks/tyres for wear, damage, or debris.

✅ Condition of boom, arm, and bucket (no cracks, bends, or welding defects).

✅ Check for missing or loose bolts, pins, or safety locks.

✅ Check counterweight security and condition.

✅ Check ROPS/FOPS canopy or cabin condition (no cracks, firmly fixed).

✅ Seat belt present and working.

✅ Fire extinguisher available, inspected, and accessible.

3. Fluid Levels & Leakage

✅ Engine oil level.

✅ Hydraulic oil level.

✅ Coolant level.

✅ Brake/clutch fluid (if applicable).

✅ Fuel level.

✅ No visible leaks under the machine.

4. Controls & Gauges

✅ All control levers operate smoothly (no sticking).

✅ Horn, lights, indicators, wipers (if cab), and reverse alarm working.

✅ Emergency stop switch functioning.

✅ Gauges (fuel, temperature, pressure) functional.

✅ Safety lock lever functional (prevents accidental hydraulic movement).

5. Safety Devices

✅ Backup alarm (reversing buzzer) operational.

✅ Mirrors, cameras (if fitted), and operator visibility clear.

✅ Seat belt functional and worn by operator.

✅ Anti-collision system (if installed) checked.

✅ Boom/arm cylinder guards intact.

6. Electrical System

✅ Battery properly secured with insulated terminals.

✅ No exposed wires or loose connections.

✅ Lights functional (headlight, working light, beacon).

7. Hydraulic System

✅ Hoses free from cracks, bulges, or wear.

✅ Fittings tight, no oil spray or leakage.

✅ Cylinders clean, rods not pitted or bent.

8. Operational Check

✅ Start engine, listen for unusual noise or vibration.

✅ Smooth function of boom, dipper, bucket, and slew.

✅ Track movement forward/reverse.

✅ Brake test (if applicable).

✅ Slewing brake and holding ability functional.

9. Worksite Safety

✅ Machine parked on level ground when not in use.

✅ No unauthorized passengers allowed.

✅ Safety barricades around working area if near traffic.

✅ Check underground/overhead hazards before work (utilities, powerlines).

✅ Swing radius clear of people and obstructions.

✅ Proper communication signals established between operator & ground crew.

10. Housekeeping & General Safety

✅ Cabin clean, free from loose materials.

✅ Operator has PPE (helmet, safety shoes, gloves, reflector jacket, ear protection).

✅ First aid kit available (if required by site policy).

✅ Tools and spare parts stored safely.

🔹 Inspection Frequency:
Daily → Pre-start inspection by operator.
Weekly → Supervisor-level inspection.
Monthly/Quarterly → Maintenance team detailed inspection.

🔹 Key Note: Any defect found should be reported immediately and the excavator should be tagged OUT OF SERVICE until rectified.

👉 Checkpoints are as per general OHS standards, OSHA, and IS codes followed in India and Gulf countries.
HSE training classes

02/09/2025

Franna Crane (pick & carry) Safety Checklist/Check point's

1. Pre-Start Inspection

✅ Check daily logbook and previous defect reports.

✅ Ensure operator is trained, licensed, and authorized for Franna crane operation.

✅ Verify that the crane load chart, operator’s manual, and safety instructions are available in the cabin.

2. General Condition

✅ Inspect crane structure for cracks, dents, or deformities.

✅ Check boom sections for damage, corrosion, or excessive wear.

✅ Ensure all safety decals and warning labels are visible and legible.

✅ Verify counterweights (if fitted) are correctly installed and secured.

3. Tyres & Wheels

✅ Inspect tyres for correct inflation, cuts, bulges, or excessive wear.

✅ Check wheel nuts are tight and free from damage.

✅ Ensure no oil or grease leaks on wheels.

4. Engine & Fluid Levels

✅ Check fuel, hydraulic oil, engine oil, coolant, and brake fluid levels.

✅ Look for any visible leaks under crane.

✅ Ensure battery terminals are clean and properly secured.

5. Hydraulic System

✅ Inspect hydraulic hoses, fittings, and cylinders for leaks or cracks.

✅ Check for abnormal noise when operating hydraulic functions.

✅ Ensure hydraulic oil is at recommended level.

6. Brakes & Steering

✅ Test service brake, parking brake, and emergency brake.

✅ Ensure steering operates smoothly without excessive play.

✅ Verify brake warning indicators are functional.

7. Lights & Alarms

✅ Test headlights, indicators, brake lights, and reverse lights.

✅ Check reversing alarm and warning horn.

✅ Ensure amber beacon light is functional.

8. Lifting Components

✅ Check hook, latch, and swivel for cracks, deformation, or missing safety latch.

✅ Inspect wire ropes for fraying, corrosion, kinks, or bird-caging.

✅ Ensure rope terminations are secure and properly fitted.

✅ Check sheaves and pulleys for smooth rotation and wear.

9. Load Chart & Safe Working Load (SWL)

✅ Confirm load chart is clearly displayed in the cabin.

✅ Ensure operator understands lifting capacity at various boom lengths and angles.

✅ Never exceed rated capacity (SWL).

10. Boom & Outriggers (if applicable)

✅ Check boom telescoping and extension functions for smooth operation.

✅ Verify boom angle indicator and length indicator are working.

✅ Inspect outriggers (if fitted) for cracks, bends, or oil leaks.

✅ Ensure outrigger pads are available and used on firm ground.

11. Cabin Inspection

✅ Ensure seatbelt is present and in good condition.

✅ Check mirrors, wipers, and windows for visibility.

✅ Test all control levers for proper operation.

✅ Verify fire extinguisher is fitted, charged, and accessible.

12. Operational Check

✅ Start crane and listen for unusual sounds.

✅ Test lifting, lowering, and slewing movements under no load.

✅ Check emergency stop function.

✅ Verify load moment indicator (LMI) / safety cut-out system is functional.

13. Worksite Safety

✅ Inspect ground condition – firm, level, and free of obstacles.

✅ Check for overhead hazards – power lines, structures, trees.

✅ Ensure exclusion zone is established with barricades and signage.

✅ Confirm communication system (hand signals, radios) is agreed upon.

14. Documentation

✅ Operator’s license and medical fitness certificate valid.

✅ Crane RC, fitness/inspection certificate(TPI) available and up to date.

✅ Valid PUC and Insurance .

✅ Daily inspection checklist signed and submitted before use.

HSE training classes

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Understanding the Importance of PPEs at the Workplace
Proper use of Personal Protective Equipment (PPE) is the last but most vital line of defense against hazards in industries/Factories and construction sites. It saves lives, prevents injuries, and promotes a strong safety culture.

This session by HSE Training Classes highlights the need for head, eye, face, hand, foot, and respiratory protection as per safety standards including NEBOSH, OSHA, and the Factories Act.

✅ Safety is not a choice — it’s a responsibility!

📚 For premium safety training materials, posters, and customized content for your site or team,
📩 Contact us : hsetrainingclasses@gmail.com

HSE training classes

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🔥 Fire Extinguisher - Inspection check point

1. ✅ Accessibility
Ensure the extinguisher is easily visible and not blocked.

2. ✅ Physical Condition
Check for dents, rust, cracks, or damage to the body or hose.

3. ✅ Pressure Gauge
Needle should be in the green zone.

4. ✅ Inspection Tag
Verify the monthly inspection is signed and dated.

5. ✅ Seal & Pin
Safety pin should be intact with tamper seal unbroken.

6. ✅ Nozzle Condition
Ensure the nozzle is clean, unobstructed, and properly attached.

7. ✅ Mounting Bracket
Confirm it is securely mounted and at the correct height.

8. ✅ Weight & Fullness
Lift to check it feels full or verify via pressure gauge.

9. ✅ Labeling & Instructions
Confirm the label is readable and appropriate for the fire type.

10. ✅ Location Signage
There should be proper signage indicating extinguisher location.
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