07/31/2025
The history of the astronaut helmet is intricately tied to the evolution of the spacesuit itself, designed to protect humans from the harsh environment of space. Early spacesuits, including their helmets, weren't specifically designed for space but were adaptations of high-altitude pressure suits used in airplanes.
Gemini Program (1965-1966): The Gemini program saw the first American spacewalks, leading to significant helmet design advancements. Astronaut Ed White's helmet, used during the Gemini 4 mission, featured fiberglass and epoxy resin construction with a plexiglass visor that could be raised and lowered, plus a gold-coated visor for filtering sunlight. These helmets were molded to fit directly into the suit's neck bearing, allowing independent head movement.
Apollo Program (1967-1972): To land astronauts on the Moon, the Apollo spacesuits and helmets required specialized designs to withstand the lunar environment. Apollo pressure helmets, such as the one worn by Buzz Aldrin on Apollo 11, included a molded polycarbonate shell bonded to an aluminum neck ring. The National Air and Space Museum notes The helmet also had a visor assembly with two visors (one thermal-coated, one gold-coated) and side sunshields for protection against impact, micrometeoroids, and various types of light.
Modern Spacesuits: Modern spacesuit helmets, used for spacewalks, remain pressure bubbles made of strong plastic. They include ventilation systems for oxygen supply, a small foam block for scratching the nose, and protective visors with specialized coatings to protect against sunlight and potential impacts. Future spacesuit designs, including those for the Artemis missions, will feature further innovations, such as elliptical shapes for improved ground visibility and quick-swap visors for planetary exploration