Fab Lab Express LLC

Fab Lab Express LLC We provide unique solutions exclusively for Orthotic professionals, offering high quality results.

08/26/2025
Check out the new videos page on our website. We will be posting regularly so we invite you check back periodically.
08/13/2025

Check out the new videos page on our website. We will be posting regularly so we invite you check back periodically.

08/05/2025

I am incredibly proud of my daughter, Hannah! From the early days of casting and fitting braces for her on the kitchen counter as a baby to her recent milestone of joining Fab Lab as the second generation in our family-owned business, she has grown into her role beautifully! Check out her skills in this video.

07/15/2025

This is our Gauntlet AFO. This AFO is our most popular type of orthosis made at Fab Lab. This AFO is often prescribed to treat Posterior Tibial Tendon Disfunction (PTTD), and effectively stabilizes the ankle talocalcaneal, subtalar joints, and midtarsal. As you can see in this video, all of our Gauntlet AFOs are custom made to each patient model. This orthosis has a molded leather inner and outer shell lining, coupled with foam and plastic of your choice for supra-structure. Our standard Gauntlet includes a padded tongue and padded collar. Other clinical indications include Charcot foot, severe pronation or pes planus, and Chronic Achilles Tendonitis. Fab Lab customers have reported reduced clinical visits due to superior fit and higher quality materials.

We will be closed July 4th in celebration of Independence Day. Hope everyone has a safe and happy 4th!
07/02/2025

We will be closed July 4th in celebration of Independence Day. Hope everyone has a safe and happy 4th!

06/10/2025

Here's a peek into our lab where we just completed fabrication of an articulated AFO with adjustable plantar stop, Dacron straps for durability and carbon transfer imaging for a more sleek appearance.

We will be closed on Memorial Day to honor those who have served and paid the ultimate price. We wish you a safe and hap...
05/19/2025

We will be closed on Memorial Day to honor those who have served and paid the ultimate price. We wish you a safe and happy Memorial Day with friends and family.

This particular patient has severe foot and ankle deformities. With a traditional AFO it would be extremely difficult to...
03/20/2025

This particular patient has severe foot and ankle deformities. With a traditional AFO it would be extremely difficult to prevent edge pressure not to mention the difficulty of finding footwear that would fit over the traditional AFOs with the bulk of the liner and accommodating insert.

The practitioner's and therapist's goals for this particular patient are for minimal ambulation, to be able to transfer safely and perform basic ADLs.

Other than a Neurowalker, we wonder what other options could be used in a similar case.

Here is a link to our work orders.
03/18/2025

Here is a link to our work orders.

If we don't fabricate your brace properly after you have provided correct and complete instructions, we will re-make it at no charge. We do charge for re-makes if instructions are incorrect or incomplete.

We just completed this double upright PTB orthosis fabricated from a cast mold and attached to a patient supplied shoe.A...
01/30/2025

We just completed this double upright PTB orthosis fabricated from a cast mold and attached to a patient supplied shoe.
A Patellar Tendon Bearing Orthosis (PTB) is a custom molded plastic brace with metal uprights and ankle joints designed to un-weight the foot and ankle. It decreases the amount of a person’s weight being placed on their bones, joints, and tissue and can also immobilize painful joints of the foot.
The PTB can be utilized using a shoe or a custom molded foot plate. This depends on a patient's condition or unique presentation.

Check out this fun, tie dye Custom Crow, Charcot restraint orthotic walker we recently fabricated for a customer's patie...
01/13/2025

Check out this fun, tie dye Custom Crow, Charcot restraint orthotic walker we recently fabricated for a customer's patient. Custom from cast mold, thick dual layer insert that can be removed for spot adjustments to accommodate changes in deformation that can occur as your patients remain active. Transfer imaging is selected by your patient to match their interests.

We are open New Year's Eve and closed New Year's Day. Looking forward to working with everyone in 2025!
12/30/2024

We are open New Year's Eve and closed New Year's Day. Looking forward to working with everyone in 2025!

Address

7947 Leroy Boatwright Street
Millington, TN
38053

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