Dukane Intelligent Assembly Solutions

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Dukane Intelligent Assembly Solutions

Dukane is a global leader of Plastic Welding solutions.

01/28/2026

Assembling Advanced Home Care Medical Devices with Dukane

Home care devices demand hospital-grade reliability at scale. Dukane’s Infinity™ Servo Ultrasonic Welding with Melt-Match® precisely synchronizes servo motion with material melt behavior, delivering repeatable weld strength and dimensional accuracy in high-volume production of home care devices.

When applications require clean aesthetics, sealed electronics, or low thermal impact, NRG™ Laser Plastic Welding enables high-precision, particulate-free joining ideal for modern, compact home-use medical devices.

Backed by decades of medical welding expertise, Dukane helps manufacturers move confidently from prototype to production.

📍 Visit us at MD&M West — Booth 2615 and talk with our experts about your next home care program.

01/23/2026

At Dukane, we specialize in delivering cutting-edge Servo Ultrasonic Welding technology with patented Melt-Match® tailored to enhance efficiency and precision in your manufacturing processes. Our range of ultrasonic welders features state-of-the-art designs that ensure high-quality, repeatable welding results for various materials and applications.

Discover the perfect ultrasonic welding solution tailored to meet the challenges of your production requirements. Each of our systems is engineered with precision, ensuring the highest standards of durability and functionality.

Learn more at https://shorturl.at/TeEYZ

01/21/2026

Webinar Alert: Designing High-Performance Medical Device Components for Plastic Welding Assembly

Reliable plastic-welded medical assemblies depend on precise and intentional part design. In this webinar, Dukane’s plastic welding experts will discuss joint design principles that enable high-performance assemblies across today’s most demanding medical devices. You will learn how material choices, joint features, and dimensional control influence weld strength, cleanliness, and repeatability.

+ Best-practice joint designs and energy directors for medical devices
+ How material selection affects weld quality and strength
+ Designing for servo ultrasonic welding with Melt-Match® control
+ Key considerations for laser plastic welding assemblies
+ How early design decisions reduce validation risk and scrap

Learn more and register at https://shorturl.at/XLADC

01/19/2026

“Darkness cannot drive out darkness; only light can do that. Hate cannot drive out hate; only love can do that.” — Martin Luther King Jr.

Today and every day, we honor the life and legacy of MLK!

01/15/2026

Assembling Critical Hospital Care Devices with Dukane.

When patient safety depends on every weld, precision matters. For critical hospital care devices, Dukane’s Infinity™ Servo Ultrasonic Welding, with its patented Melt-Match® technology, delivers real-time control of melt flow, helping manufacturers achieve consistent, hermetic seals and repeatable part geometry for life-critical assemblies.

For assemblies with sensitive internal components, Dukane’s NRG™ Laser Plastic Welding provides particulate-free, non-contact joining that minimizes thermal stress while maintaining cosmetic and functional integrity.

From early design guidance to validated production processes, Dukane experts partner with medical device manufacturers to reduce risk, improve yield, and accelerate time-to-market.

👉 Meet us at MD&M West — Booth 2615 to see Infinity™ with Melt-Match® and NRG™ Laser Welding in action.

Learn more at https://shorturl.at/jvdUX

01/13/2026

2025 was a year filled with collaboration and innovation. Join us as we take a look back at the year that was and look forward to even bigger things in 2026!

01/08/2026

Complex Parts? No Problem. Dukane Has You Covered.

In the world of diabetes care manufacturing, small components and intricate joint designs are the norm. That’s why medical device manufacturers trust Dukane’s technologies, including servo ultrasonic welding with patented Melt-Match®, to join parts such as housings and sensors with precision and repeatability at scale.

+ Patented servo driven Melt-Match® enables reliable bonding for tight tolerances

+ Seamless integration into high-volume, automated production

+ And, Dukane Experts help optimize material choice & joint design

Partner with Dukane to reduce scrap, boost throughput, and unlock consistent quality.

See us at MD&M West at Booth 2615 to discuss your next project.

Learn more at https://www.dukane.com/markets-we-serve/medical/diabetes-care

01/05/2026

Meet Quadro™.

Dukane continues to lead the way in technological advancements in bonding plastics. Introducing the patented Quadro™ Ultrasonic Sealing Module — the next evolution in ultrasonic sealing technology engineered to deliver unmatched precision, speed, and seal integrity for today's high-performance packaging demands. Quadro's innovative scrub-motion produces stronger, smoother seals by directing molten material precisely into the seal line. It eliminates pinholes and material overflow caused by standard ultrasonic horns, even across multilayer transitions, achieving superior hermetic seals for improved shelf life.

Key Benefits of Dukane's Quadro Ultrasonic Sealing Module:

+ Hermetic, High-Quality Sealing – Even for Thin Materials

+ Compact and Flexible Design

+ Scalable for Large Seals

+ High-Speed Sealing with SynQro™

+ Eliminate Cold Seal Adhesives

Learn more about Quadro™ and how it can achieve sealing speeds nearly double those of traditional ultrasonic systems and how it's the ideal solution for high-output production lines where speed, quality, and reliability are critical:

https://shorturl.at/HY5N9

01/01/2026

Wishing you a wonderful and prosperous 2026. Happy New Year from all of us at Dukane!

#2026

12/24/2025

Wishing you the happiest of holidays from all of us at Dukane! We hope you have a happy and healthy holiday season and a wonderful New Year.

12/17/2025

The 6000 Vibration Welding Technology with Melt-Match® from Dukane.

Smallest Footprint
Provides the industry's largest welding table with the smallest footprint, 25% smaller than current models.

Repeatable process and consistent results
Melt-Match® technology provides a repeatable process and consistent results by precisely controlling all phases of the welding process.

Accurate Control
Melt-Match® parameters control the welding process “in motion” with real-time velocity control. Weld velocity can be programmed into 5 independent segments to match the material's melt flow rate.

Avoid weld joint deformation and cold welds
Melt-Detect™ feature resumes motion once the plastic material has started to melt. By using Melt-Detect™ a user can avoid weld joints deformation and cold welds during the welding process, get uniform melt, and a hermetic seal.

Instant Validation of Good Part
More meaningful data is obtained for instant validation of a good part. It reduces manufacturing costs with improved first-pass yield, and users can easily replicate a proven welding process from one system on additional VW 6000 series systems with 100% electric control and no pneumatics to adjust.

Learn more at Dukane.com

12/15/2025

Dukane’s Infinity™ Servo-driven Ultrasonic Welding technology with patented Melt-Match® helps Muroplás achieve precision, efficiency, productivity, and predictable control.

Muroplás, a manufacturer of a wide range of components for medical and hospital devices, was faced with a major challenge in developing a solution for the new design of the check valve assembly process. The ultrasonic welding technology they were using didn't provide the support and reliability they needed. They were in search of a more efficient solution, so, once again, they reached out to Wondermac Innovative Solutions, Dukane's representative in Portugal. See how Dukane's Infinity™ servo technology allowed Muroplás to achieve high-quality welding, eliminate failures, reduce waste, ensure efficiency, improve productivity, and guarantee more precise and predictable control.

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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