Dukane Intelligent Assembly Solutions

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Saint Charles, IL
Dukane Intelligent Assembly Solutions

Dukane is a global leader of Plastic Welding solutions.

10/31/2025

🎃 Happy Halloween from Dukane! 👻
What a fantastic celebration we had this year at our annual costume contest for Halloween! From creative group themes to some truly standout individual costumes, the turnout was great. Thank you to everyone who joined in the fun and made this year’s festivities one to remember!

🔥 Costume Contest Highlights
Our teams brought their A-game from Mario Kart racers and 101 Dalmatians to a full-blown Ostrich Farm! The creativity and teamwork were next level.

🌶️ Chili Cook-Off Fun
The competition was fierce (and delicious)! Every entry brought something special to the table — thanks to everyone who shared their homemade recipes and added some heat to the day.

At Dukane, we never forget to have fun and nurture our team spirit — all while staying just a phone call away for our customers and prospects who count on us every day.

10/29/2025

Softer. Stronger. Sustainable.

Our Curved Leg Elastic (CLE) Attachment Technology, nominated for the Hygienix 2025 Innovation Award, brings a new level of comfort, breathability, and performance to nonwoven products.

By bonding elastics ultrasonically—without adhesives—manufacturers can deliver secure, consistent, and breathable fits across all conditions.

From comfort to consistency, CLE delivers.

https://tinyurl.com/5n749866

10/28/2025

At Dukane, we specialize in delivering cutting-edge Servo Ultrasonic Welding technology with patented Melt-Match® tailored to enhance efficiency and precision in your manufacturing processes. Our range of ultrasonic welders features state-of-the-art designs that ensure high-quality, repeatable welding results for various materials and applications.

Discover the perfect ultrasonic welding solution tailored to meet the challenges of your production requirements. Each of our systems is engineered with precision, ensuring the highest standards of durability and functionality.

Learn more at https://shorturl.at/TeEYZ

10/27/2025

Introducing the next-generation Infinity™ Thermal Heat Staking line.

Dukane’s advanced servo-controlled heat staking system, built to meet the evolving demands of plastic staking, swaging, and insertion.

Designed for maximum customization, precision, and control, the Infinity™ Thermal system is equipped with:

+ SmartStack™ cassette-style thermal stack, tool-less, orientation-locking, and easy to swap

+ iQ Explorer 3 an intuitive, high-res touchscreen interface with enhanced navigation and real-time programming

+ New Infinity™ thermal controller — featuring Ethernet-based communication with the servo controller

+ Built-in QA monitoring and real-time closed-loop control for unmatched accuracy

+ STO (Safe Torque Off) for compliance with the most stringent safety standards

+ High-resolution force and distance control — standard 1μm, optional 0.1μm

+ Optimized design for medical-grade expectations and Industry 4.0 connectivity

From precise calibration to plug-and-play stack changes, Infinity™ Thermal redefines what’s possible in heat staking.

Ready to elevate your production line? visit https://www.dukane.com/products/heat-staking-with-infinity-thermal

10/23/2025

Smarter Welding for Modern Automotive Applications from Interiors to Exteriors—Dukane Delivers.

Dukane’s advanced ultrasonic welding technologies are engineered for the next generation of automotive manufacturing:

+ 50 kHz Ultrasonic Probes – Weld tabs and bosses in Class A interior surfaces with zero marks or fractures.

+ Patented Multi-Point Control – Run multiple probes from a single, automation-ready ultrasonic generator to save panel space and reduce equipment costs.

+ Infinity™ Servo Welding – Perfect for small to medium under-the-hood and interior parts, delivering consistent geometry, superior strength, and leak-free performance.

Automation-ready. OEM-trusted. Globally supported. Your partner in automotive innovation.

10/22/2025

INDA Award Nomination Announcement

Dukane is excited to be named one of three finalists for the 2025 Hygienix Innovation Award from INDA, the Association of the Nonwoven Fabrics Industry. We will present our Curved Leg Elastic (CLE) technology at Hygienix, the leading event for absorbent hygiene professionals, held November 17 to 20 at the Omni Orlando ChampionsGate in Florida.

Our Curved Leg Elastic (CLE) technology changes the way elastic strands are attached in hygiene product manufacturing. CLE uses ultrasonic bonding for curved elastics, so there is no need for hot-melt adhesive. This reduces material waste, makes construction simpler, and improves product performance. Now, manufacturers can combine curved and straight elastic strands in the same lamination using only ultrasonic technology. CLE sets a new standard for sustainable and precise elastic attachment.

Learn more: https://www.inda.org/inda-announces-three-finalists-for-the-2025-hygienix-innovation-award/

10/21/2025

Accurate and reliable weld quality with multiple welding modes.

Servo Weld™ Plus Spin Welder is an all-electric press system utilizing two servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. By utilizing state-of-the-art servo controls, this equipment provides unmatched angular orientation and overall assembly height consistency. Melt-Match® mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the rate of melt of the material being welded.

Learn more: https://shorturl.at/f5gcm

10/20/2025

Any part, any scale.

NRGt Series delivers a turnkey, stand-alone, plug-and-play solution designed for easy implementation and exceptional performance.

Our laser plastic welding solutions are designed to meet the most demanding needs of medical devices and component manufacturing in the world! Whether clear-to-color or clear-to-clear plastic welding, Dukane’s advanced technology delivers precision, reliability, and unmatched quality for your plastic joining applications.

With our proven expertise in plastic welding, we’re here to help you achieve efficient, repeatable processes and bring your projects to life faster!

Learn more and download the NRG brochure at https://shorturl.at/YdJvb

10/17/2025

The 6000 Vibration Welding Technology with Melt-Match® from Dukane.

Smallest Footprint
Provides the largest welding table in the industry with the smallest footprint, 25% smaller than current models.

Repeatable process and consistent results
Melt-Match® technology provides a repeatable process and consistent results by precisely controlling all phases of the welding process.

Accurate Control
Melt-Match® parameters control the welding process “in motion” with real-time velocity control. Weld velocity can be programmed in 5 independent segments to match the melt flow rate of the material.

Avoid weld joint deformation and cold welds
Melt-Detect™ feature resumes motion once the plastic material has started to melt. By using Melt-Detect™, a user can avoid weld joint deformation and cold welds during the welding process, get uniform melt, and a hermetic seal.

Instant Validation of Good Part
More meaningful data is obtained for instant validation of a good part. It reduces manufacturing costs with improved first-pass yield, and users can easily replicate a proven welding process from one system on additional VW 6000 series systems with 100% electric control and no pneumatics to adjust.

Learn more at Dukane.com

10/16/2025

Join us at Hygienix!

See the future of absorbent hygiene with ultrasonic bonding. Dukane's patented ultrasonic bonding technologies are shaping the hygiene industry to provide comfort, discretion, and flexibility to its end customers. While reducing material costs and downtime, creating a clean and robust process, and drastically improving their ROI.

Speak with our hygiene ultrasonic bonding experts at Hygienex, in Orlando, Florida, November 17-20, 2025, at Booth 607.

Tag: INDA, Association of the Nonwoven Fabrics Industry

10/15/2025

Thank you K 2025!

The Dukane team enjoyed sharing our latest plastic welding technologies at K 2025. Thank you to all who stopped by to see our technologies in action!

10/14/2025

As we head into the last day of K 2025, there's still time to see our innovations in action! Our team is excited to present Dukane’s latest advancements in plastic welding technologies, including Servo Ultrasonic Welding for precise control, Two-Phase Thermoforming for creating complex shapes, and Electromagnetic Resistance Welding (ERW) for strong, reliable bonds.

Stop by and explore these technologies further at Hall 11 / F02. Meet our experts, experience live demonstrations, and discover how Dukane’s welds can give your business a competitive edge.

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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