Nifty CNC Machining

Nifty CNC Machining custom parts design and manufacture using a Hitachi Seiki CNC HiCell CA20 turn/mill Lathe with full conversational control of all 4 axis XYZC

custom parts design and manufacture using a Hitachi Seiki CNC HiCell CA20 Lathe with 4 axis XYZC

Just a quick fill-in job for myself. These large flanged hex nuts with location counter bore machined from  #4140 high t...
20/05/2026

Just a quick fill-in job for myself. These large flanged hex nuts with location counter bore machined from #4140 high tensile steel are for holding the blades onto my ride on paddock mower. The standard nuts stripped as the hex was far too shallow. I've never understood why designers and manufacturers cut corners to reduce costs that ultimately cause busted knuckles and the part is damaged. Hexagon flats should always have full engagement in the spanner where possible. These won't fail.

Just another repeat, nice easy Machining white acetal plastic top hat bushes.
20/05/2026

Just another repeat, nice easy Machining white acetal plastic top hat bushes.

16/05/2026

One of my very long term customers asked me for a handful of brass swarf shavings a few months back. I thought it was an odd request, but since I had a 44 gallon drum of the stuff at the time, I bagged a handful for him. It was actually for a friend of his that manufactures her own random style of jewellery. Yesterday he sent me this video of her finished product. Small things like this impress me, someone had an idea, took my scrap material, repurposed it into something different that they can actually profit from. I'm unsure if she does other forms of work, as I've never met her. Apparently, she sells this type of work at our local Fremantle markets. I should probably ask for a few more details to promote her work.

Another repeat job. M10 x 1.0p brass retaining screws and long hex nuts done.
15/05/2026

Another repeat job. M10 x 1.0p brass retaining screws and long hex nuts done.

A nice easy job to start the day. These are a cast aluminium leap frog top for children's play ground equipment. Machine...
15/05/2026

A nice easy job to start the day. These are a cast aluminium leap frog top for children's play ground equipment. Machined to fit steel tubing. Another repeat job completed.

Just one last quick job for a Friday afternoon. This one is actually for myself. I recently purchased a small tractor wi...
08/05/2026

Just one last quick job for a Friday afternoon. This one is actually for myself. I recently purchased a small tractor with PTO attachments, but they all came with pins for mounting hardware, only one pair of swivel balls. So now all attachments have their own set. No more swapping over. Chucked them through the blackening process to prevent corrosion. Threw in random Ford Ranger sump plugs that have been sitting on my bench for months. Standard Ford plugs are designed to fail, mine are reusable.

Motorcycle parts are one of my personal favorites. Manufacturing many of the parts on my own builds created that. Taking...
06/05/2026

Motorcycle parts are one of my personal favorites. Manufacturing many of the parts on my own builds created that. Taking an idea to create a piece that is either decorative or functional or both is truly rewarding. These days, not many guys are still into restoring or building old bikes, partly due to a lack of people that are willing to make parts that are 1 off. Cost is always the primary concern. You can spend many hours with a customer discussing what they want and if it is possible for a reasonable cost. More often than not, this cost is a dead loss. The actual Machining of parts is the easier part. Hopefully, it's been thought through thoroughly enough to fit once complete. This job is currently in transit to the other side of our vast country to its owner builder for a springer front end. The wheel axle is 3/4" x 16UNF, the head set shaft is 1" x 12UNF, both have bearing journals for a light press fit. They are machined from #4140 high tensile steel. The 1" x 12UNF - 1 1/2" hexagon dome nut I thought would be an off the shelf item, was not. Especially not in stainless steel. Same for the spacer. The 2 nylon nuts are off the shelf.

The reason I enjoy such jobs is simple. I've machined literally many millions of parts over the decades. More often than not, I am not informed on what they do or where they go. There is no result or conclusion to the parts I make. Sometimes, I'm the end of a long line, and those passing the job to me do not know. It's just how the industry is.

Sooo...

I know some guy, somewhere, is going to be riding his own project built motorcycle down a country road with a silly grin catching bugs in his teeth, finally enjoying his dream. I know that I was a small part of that. You can't buy that feeling. I know it, I live it. All I ask is I get to see a pic of the final build. Some builds take years, I'll wait.

Another batch of 6061-T6 aluminium air deflectors completed.
04/05/2026

Another batch of 6061-T6 aluminium air deflectors completed.

Repeat job....Today was a day of small batches of fiddly jobs. I needed to clear my bench in prep for bigger jobs this w...
04/05/2026

Repeat job....Today was a day of small batches of fiddly jobs. I needed to clear my bench in prep for bigger jobs this week. These are a bright mild steel chuck arbor. 1/2" x 20UNF to suit a 3 jaw drill chuck, drilled and ream with cross set screw to mount to a rotating shaft.

Just a pair of weld on turbo flanges machined from K1045 mild steel. Lots of small cuts on this one as holding on only a...
22/04/2026

Just a pair of weld on turbo flanges machined from K1045 mild steel. Lots of small cuts on this one as holding on only a few mm is challenging. The large grooved section I chose to rough out mostly with vnmg insert, being 35deg. Right hand, then followed the rest with a 5.1mm part off tool to groove and profile the entire pocket. A left hand turning tool just would not fit in there. So, a fairly long cycle time, but a good result.

Another batch of  #316 stainless steel pistons, shrouds and adaptors all completed. Fiddly and time consuming small comp...
21/04/2026

Another batch of #316 stainless steel pistons, shrouds and adaptors all completed. Fiddly and time consuming small components requiring 6mm shank boring bars to rough and finish the internal profile and still hold a 0.015mm. . These look to be overkill for what they do. But the customer gets what they want. They are for one of Australia's biggest mining companies, so they want special stainless shrouds, swivels, pistons and adaptors for their laboratories, then they shall have them. 0.015mm tolerances are not impressive. Doing it using stainless steel and 6mm boring bars makes it a little more challenging. Customer gets to tig weld the assembly to the pipework.
These stainless steel pistons and shrouds are each machined in a single setup operation on a single spindle machine tool. They look simple, but there is a fair amount of thought that goes into just how to complete that using available tooling. A lot of manual code editing as well to blend it all together. The end result is a shorter cycle time and an easier produced component.
The 2 pieces go together as a piston and shroud. O-ring grooves for the seals and circlip groove to hold it together. These are typical of how I receive jobs. Usually in a rough sketch but more often than not, a verbal description or worse case, in several pieces that I need to re assemble from being damaged and ascertain how it was to replicate a sample or sketch from what is left. Stainless steel water tap fittings complete

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Bullsbrook
Perth, WA
6084

Telephone

+61407087816

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